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China NovartisInstitutes forBiomedical ResearchCO.,Ltd诺华中国生物医学研究有限公司Novartis ShanghaiCampus PhaseI ConstructionProject诺华上海园区一期建设项目Animal FacilityConstruction Works动物房建设工程Document No.:C-P178-AF192-CSF-MS-000312-AUnderground DrainPipe PressurePipingPressureTestMethod Statement地下排水管道方案Designation Nameprinted SignatureDate许明明Prepared ByEngineer冯保Reviewed ByTechnical Manager龙军Approved ByProject ManagerChinaelectronics systemengineering No.2construction CO”LTD中国电子系统工程第二建设有限公司2013-11-15目录content、工程概况1Project profilel、编制依据2The basisof drawingupl、工艺流程图3Process flow diagram
2、材料简介4The brief introduction of the material
2、管道安装方法5Pipe installationmethods、施工工艺6Construction process5Inspection andsupervision teamcarry out the self-test,quality inspectionof thecompletedworks everyday,and completequality inspectionrecord.督促各班组对存在的质量问题进行整改,完善整改报告cSupervise eachteam torectify qualityproblems,improve therectification report负责组织和协调工程的中间验收和完工验收DResponsible fororganizing andcoordinating theacceptance of the middle of the project andcompletion.负责施工资料的整理和完备EResponsible for the col1ation of construction data安全员工程师职责The Securityengineer sduties:负责制定项目安全管理计划,安全设施要求和预算AResponsible forthe developingthe projectsafety managementplan,security facilitiesrequirementsand budget负责员工进场的安全培训和安全交底BResponsible forstaff enteringsecurity trainingand tests,负责组织每周的安全例会和安全强化培训cResponsible fororganizing theweekly safetymeetings andsafety intensivetraining负责每天的安全日常检查,安全隐患的整改和处理DResponsible forthe dailysecurity routineinspections,rectification andprocessing ofsecurityrisks负责分包商的安全管理,日常安全施工许可的申报EResponsible forthe subcontractorssafety management,the reportingof dailysecurityconstruction permit.负责协助项目经理进行事故处理和调查,填写事故与调查报告FResponsible forassisting theproject managerforthehandling andinvestigation of the accident,filling in the accidentinvestigation report.施工班组职责Construction teams responsibilities认真学习,严格执行操作规程,模范遵守生产规章制度AConscientiously studyand strictlycarry outthe operationrules,abide bythe rulesandregulations ofproduction.积极参加质量培训活动,认真执行创优质量交底,不违章作业,服从质量人员的指B导Participate activelyin the quality oftraining activities,earnestly implementtheexcellence qualitytests,no illegaloperations,subject to the guidanceof the quality staff.发扬团结友爱精神,在创优质量生产方面做到互相帮助、互相监督、c对新工人要积极传授创优质量生产知识Carry forwardthe spiritof unityand fraternity,help eachother,supervise eachother,actively impartthe excellencequality productionknowledge on the newworkers in the productionofquality excellence.前要对所使用的机具、设备、防护用具及作业环境进行质量检查,发D现问题立即采取改进措施First performquality checksontheuse ofmachinery,equipment,protective equipment andworking environment,problems,take immediatemeasures forimprovement维护一切安全设施和防护用具,做到正确使用,不准拆改EMaintain allsafety facilitiesand protectiveequipment,use correctly,are notallowed todismantle.安全及文明施工保障措施
8.2>measure forthe safeand civilizedconstruction在该排水工程施工中我们将严格执行安全文明施工制度,推行文明施工和文明作业,确保安全生产、树立企业良好形象;During thedrainage project,we willstrictly enforcethe systemof safeand civilizedconstruction,and implementthe civilizedconstruction and civilized worksto ensuresafety inproduction,establish agood corporateimage、严肃公司纪律,认真仔细学习并严格遵守甲方施工现场各项管理规章制度;1Insist thediscipline ofcompany,carefully studyand strictlyabide bythe managementrulesand regulationsofconstruction site of the Party、严格按照操作规程所规定的程序、要点和要求进行操作;2Operate instrict accordancewith procedures,key pointsand requirementsof theNovartisspecifications;、抓精细管理,如上班期间一律禁酒、统一着装;3Grasp thefine management,such asprohibit drinking,wear uniforms;、进入施工现场必须带好安全帽,系好下颌带;3Enter the construction site,must weara helmet,fasten yourchin strap、穿着整齐,严禁穿拖鞋,不能穿戴钉鞋;4Dress welland mustnot wearslippers,can notwear spikes;、材料堆放整齐,做好维护
(5)Materials piledup neatly,completes the maintenance;、确保施工现场照明充足,管道打坡时戴好防护眼镜6Ensure sufficientlighting constructionsite,Wear protectiveglasses whenpipe typeslope;、下管沟施工时要做好安全防护措施,戴好安全带;7Completes the safety protectionmeasures whenpipes liningin thepipe trench,wearing safetybelts.、下班工具收好,要做到工完厂清;8Off work,taking awaythe tools.There mustbe cleaningthe filedwhen thework isover.、施工人员进场时需配备的劳保用品完全备齐劳保鞋、安全带、安全帽、反光9背心、防风眼睛、手套Construction workersshould becompletely equipped with laborsupplies:safety shoes,safetybelts,helmets,reflective vests,wind eyes,gloves.施工准备
6.1Construction Preparations施工方法
6.2Construction method7施工网页序
6.3Construction sequencelO、细部节点7Detailed pointll管沟节点图
7.1Pipe trenchnode graph11清扫口节点图
7.2Clean outnode graph12套管节点图
7.3Sleeve nodegraph
13、施工部署8Construction arrangements现场组织管理机构
8.1Site organizationmanagement institutionsl4安全及文明施工保障措施
9.2Measure forthesafeandcivilizedconstructionl
8、工程概况1Project profile本工程为诺华动物房项目地板以下排水管道系工程,包含个系统,生活污水排水系统,实2验室排水系统管道采用聚丙烯管,采用承插式连接,管道量约为米各个系统的范围描1100述如下This engineeringis the underground drainage pipe systemof NovartisAnimal Facility,which consistsoftwo systems,sanitary wastepiping systems,laboratory drainagesystem.Pipe adoptthe polypropylenetubesand usea socketconnection,pipe isabout1100meters.The scopeof thevarious systemsis describedas follows:序号名称工作内容/系统描述No.Name Jobcontent/System Description各个生活污水点的废水将通过管道收集至生活污水收生活污水排水管系集池,并由提升泵提升输送至厂区污水管网1统Sanitary WasteEverylife sewagepoint ofwaste waterthrough thepipe willPipingSystem collectto sewagecollection pool,and bedelivery to thefactory sewagepipe networkby lift pump.实验室废水将通过管道收集至实验室废水收集池,并由提升泵输送至废水中和系统,经实验室废水中和站内设备处理后排至室外污水收集池特殊的实验废液将由业主在附近设置的桶槽收集外运处理Laboratory waste water willbe collectedthrough thepipe tothelaboratory wastewatercollection pool,and theliftpump实验室排污系统Lab2delivery towastewaterneutralization system,the laboratoryEffluentDrainagewaste waterneutralization instation equipmentprocessing backtooutdoor sewagecollection pool.Special experimentliquorwill bepaid bythe ownerfrom nearbysetting tankcollectoutbound processing.、编制依据2the basisof drawingup、《建筑给水排水及采暖工程施工质量验收规范》1GB50242-2002《》Code forAcceptance ofConstruction Qualityof WaterSupply Drainageand HeatingWorksGB50242-
2002、《建筑给排水设计规范》3GB50015-2009《》Code fordesign ofbuilding watersupply anddrainage GB50015-
2009、《实验动物设施建筑技术规范》4GB50447-2008《》Codes ofLaboratory animalfacilities buildingGB50447-
2008、《生物安全实验室建筑技术规范》5GBT50346-2004《》Biological safetylaboratory constructiontechnical specificationGBT50346-
2004、《污水综合排放标准》6GB8978-1996^Integratedwastewaterdischargestandard^GB8978-
1996、诺华相关技术规范7Seetheexisting nationalindustry standardsandconstruction specifications、施工图纸8Seetheexisting nationalindustry standardsandconstruction specifications、施工工艺流程图3Construction processflowdiagram施工准备套管预埋一测量定位一挖碎石一铺细沙一管道安装一灌水实验一管道验收一填细沙、碎石回填Construction preparationsleeve embedmentmeasure positioningf diggingthe gravelf fill fine sandfpipe installationf irrigation experiment fpipeline acceptancef fillfine sand,gravel backfill、材料简介4briefintroductionof thematerial管,全称纳米超静音阻燃耐高温聚丙烯排水管,是近年开发的新型排水管,具有优良的PP综合性能静音性能优越,具有高强度、绝缘性好、吸水率低、热变形温度高可长期承受95c的热水排放、密度小、结晶度高等特点有着良好的耐溶剂、耐油类、耐弱酸、弱碱等性能还具有高度抗蠕变和应力松弛能力,优良的耐磨性,自润滑性,无毒、环保可回收,是其它工程塑料不能相比的PP pipe,the fullname nanometerultra muteflame retardanthigh temperatureresistantpolypropylene drain,is inrecent years,development ofnew drain,mute superiorperformance,corrosionresistance,high temperature95℃can belong-term bearthe hotwater discharge,impact resistantperformanceis good,non-toxic,environmental protectioncan berecycled.施工前[熟悉管的常用管件参数,有利于预制最简洁的管的连接管段,既节约管材又pp PP提高管道安装效率Before construction,be familiarwith thecommonly usedPP pipe fittings parameters,be helpfulfor precastthe mostconcise PP pipe connectionsection,not onlysave tubeand improvetheefficiency ofpipe installation.、管道安装方法5Pipe installationmethod管采用橡胶密封圈柔性承插连接,安装方便快捷,接口紧密,不使用伸缩节(每一个连PP接管件即相当于伸缩节,如图管件结构图所示),既降低安装费用,又可避免
2.2水流冲击管壁时声音向下一个管件传递引起共鸣.PPpipe,USES therubber sealflexible socketconnection,installation isconvenient andquick,interface closetogether,do notuse telescopic joint(every connectionpipe fittingsthat istelescopicjoint,as shownin figure
2.2fitting chartshows),which decreasethe installationcost,and canavoid flowimpact soundwhen walldown apipefittingtransferresonate.管道连接步骤及要点如下:Pipe connectionsteps andmain pointsare as follows:一上扩口(承口)()1the flaring socket一下扩口(承口)()2the nextflaringsocket一扩口内密封胶垫3flaring innerseal rubberpad一上下扩口连接管,4fluctuation flaringconnecting pipe管道端口处理管道预插入…八八)Pipe endsprocessingpipeline prelir…,,\z_LL/按所需长度用专用割管器切割管材,去除端口毛刺,再使外沿倒角1)15-45According to the lengthwith specialpipe cuttercutting tube,remove portburr,and thenmake outsidetheedge chamfer15-45°去除管件内密封圈,将直管预插入管件承口底部,在接口处用黑笔一次标记2)Removed withinpipe sealingring,will straight tube preliminaryinsert fittingsocket bottom,in theoutletwith blackpen amark.e cleaning抽出直管3)6-L takestraighttube6-12installation actual为管道安装时实际插入深度inserpen secondary mark,for pipeline)清洁管件内侧以提高接口密封质量然后把密封pipe straight,moisten the.quality of44圈放入管件沟槽中cle interface.Then gssealingring withM密封圈处理和管道连接Sealing ringprocessing andpipe connectionputsealingring int管件对准直管后,用木质榔头将管件打入至直管二次标记红线处5)Fittingalignment straight pipe,use woodenhammer willfitting intotothestraightpipesecondarymarkinthe redline.、施工工艺6construction process、施工准备6・1construction preparation进场前的施工准备要做好,施工前准备是施工管理的重要环节,准备工作的完善与疏漏直接关系到工程施工能否顺利展开,为避免施工管理中的盲目性、随意性,确保高速、优质、安全、低耗、圆满地完成施工任务,我公司根据本工程实际情况,周密地根据施工组织设计作好施工前的人员、材料、技术等各项准备工作,做到科学组织,合理安排,计划在先prior toconstructionEntering the constructionsite,preparation isan importantpart of theconstruction management.The improvementor oversightof thepreparatory workis directlyrelated towhethertheconstructioncould proceedsmoothly ornot.In orderto avoidblindness,arbitrary intheconstruction management,ensure high-speed,high-quality,safe,low powerconsumption andsatisfactorycompletion ofconstruction tasks,our companyaccording tothe actualsituation of theprojectdo allthepreparatory workofthepre-construction personnel,materials,technology,etc,based onthe designofconstruction team,to make a scientificorganization,reasonable arrangements,plan earlier.材料准备聚丙烯管,成品支架Polypropylene pipes,Product supportsMaterialspreparation:机具准备equipment andtool preparation主要机具需用计划plan forthemainequipmentandtool preparation、工具要求妥善保管,工具报废后,不能随意抛弃,搜集归类后,统一处理;1Tools requireproper careand whenthe end-of-life ofthe tool,you cannot discard,collect anddisposaluniformly;、材料存储地配备不少于具、不多于具的手提式干粉灭火装置225The placewhere thematerials arestored,equippedwithnot lessthan twoand notmore thanfiveportable drypowder fireextinguishing devices.机械或设备名称name of型号规格及用途model序号数量amountequipment andfunction1照明灯lighting36V/100W、200W5个2冲击钻(电锤)impact drill2把配巾钻头101200W/FT38E磨光机管子切割polishing machinecut thepipes32把平铲挖碎石fat shovelDigging the rubble把42撬挖碎石prize Diggingthe rubble52把锤了、毡挖碎石Shammer,felt Diggingtherubble把62三级配电箱three grade7空K2V2台distribution box施工方法
6.
2、construction method.套管预埋1sleeve embedment土建施工管沟周围做宽的围堰导墙,以便填碎石用,管道穿过围堰采用镀锌钢管做预200埋套管详细做法见套管节点图Build200wide cofferdamguide wallaround Civilconstruction trenchn orderto fillwith gravel,through thecofferdam pipeuse thegalvanized steelpipefor sleeveembedment.Detailed approachsee nodegraph.测量定位2measure positioning根据施工图要求,以厂房定位轴线为基准,尺量地下排水管位置线,以细沙标示碎石开挖位置线According tothe requirementsoftheshop drawings,consider theshop positioningaxis asthebenchmark,measure lineposition oftheundergrounddrainage,use thefine sand to markposition lineofgravel excavationdiggingthegravel碎石开挖采用人工开挖,碎石槽开挖宽度应一边比排水管大用撬撬开压实的碎100mm,石,平铲铲出碎石,槽底留一定坡度,Gravel excavationadopts artificialexcavation,excavation widthof oneside ofthe graveltrenchshould be50mm largerthan thedrainagepipe.Use thepry toopen thecompacted graveland use the flatshovelto shovelgravel,left certainslope at the bottomof trenchfillin sand碎石挖好之后,再在槽底铺厚的细沙,压实,以保护管道,为了达到更好的压实100mm效果采用有一定湿度的细沙Gravel digginga well,and thenspread onthe bottomofthechannel2cm thicksand,compaction,in orderto protectthe pipeline,in orderto achievebetter compactioneffect withfine sandwith acertainhumiditypipe installation管道的安装严格按照管道的安装方法和施工规范执行,管道坡度符合规范,规范标准如下pipe installationshould becarried outaccording tocode forconstruction andthe installationmethod.The pipeslope iscompliant withthe specification,the specificationas follows:表排水塑料管道的坡度523table
5.
2.3slop ofplastic drainagepipe管径(mm)pipe标准坡度(%)最小坡度(%)项次diameter standardslope Minimumslope150251227515831101264125105451607管道敷设时从最低点开始,按照规范要求坡度敷设,依次进行安装管道支架采用成品支架,支架只在管沟内设置,支架间距按规范要求设置,规范要求如下The pipepavement startsfrom the lowest pointaccording tothe requiredslope,and installoneby one.The pipesupport adaptthe productsupport.Only setthe supportinthetrench,and setthe requiredsupportspacing.The specificationasfollows:参考中国工程建设标准化协会标准、资料和有关省市规定编写
3.
3.9Comply accordingtothestandards,information ofthe ChinaEngineering ConstructionStandardizationAssociation andcode ofrelated provinceand city表塑料管及复合管管道支架的最大间距
3.
3.9Table
3.
3.9the maximumspacing ofthe plasticpipe andcompound pipesupports公称直径mm121416182025324050637590110Normal diameter立管standpipe支架最大水平管冷水管间距m HorizontaiColdmaximu pipepipemspacin gofsupport热水管Hotpipe管道伸出地面部分,先做一个木盒卡在钢筋中间,以防浇筑混凝土时管道发生移位做法如下图Pipe outoftheground part,makeawooden cardinthemiddleofthe reinforcement,pouring concreteincase whenthe pipelinesshift approachare asfollows:irrigationexperiment用软管从临时用水点取水,每个隐蔽管段低的一端用管帽封堵,从高的一端灌水,满水之后,用彩色笔画线标示水位,观察水位无水位降,管道连接处无漏水,表示合格15min,Use thehose toget waterfrom thetemporary waterpoints,use thepipe capto sealthelowendof eachhidden pipe,irrigate fromthe highend.after fillingwith water,draw theline tomark thewater level withcolored pen,observe15min,when nowaterleveldrop,no leakageatthepipe connection,which meansthat isqualified..管道验收6pipeline acceptance管道施工完毕后根据国家规定邀请甲方和监理进行管道施工验收工作After finishingthe pipeline,invite thefirst partyand supervisorto carryoutthepipelineacceptance accordingtothenational regulation..填细沙、碎石回填7fillfinesand,gravel backfill管道验收完毕后,管道周围用细沙填实,固定管道,然后碎石回填,用夯机夯实After pipelineacceptance iscompleted,usethesandtofill aroundpipeline,firm pipeand backfillgravel,tamp withtamping machine.、施工顺序
6.3construction sequence施工顺序如下construction sequenceasfollow:、细部节点7detailed point管沟节点图
7.
1.pipe trenchfigure清扫口节点图
7.
2.cleanout figure套管节点图
7.
3.sleeve figure、施工部署8construction arrangement现场组织管理机构
8.
1.field managementagency岗位职责duty管道工程师职责The plumbingengineer sresponsibilities:负责本工程施工的设计,设计变更,现场技术指导AResponsible forthe designoftheconstruction ofthe Project,design changes,on-site technicalguidance参加图纸会审、处理设计变更、负责向施工人员进行技术交底BParticipate inthe drawingsreview,preparation forthe designchanges,and beresponsible fortechnicalcommunication toconstruction workers分管施工过程中的一切日常工作cSub-charge allthe dailywork duringthe wholeconstruction质量员工程师职责The qualityengineer sduties:负责向施工班组进行质量交底,通报各分项工程的质量要求和标准,严格督促各施工班A组按质量标准实行responsible forthequalitycommunication toconstruction team,inform ofthequalityrequirementsand standardsofthesub-project,strictly supervisetheconstructionteam toimplement accordingtothe qualitystandards检查督促班组自检,对每天完成的工程进行质量检查,并完成质量检查日记录B。
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